Contents.Related occupational titles A traditional machinist is one who can operate, disassemble, reassemble and repair the machine tool as well as build new parts such as gears, splines, and shafts using various machine tools such as mills, lathes, grinders, and planers.Some titles reflect further development of machinist skills such as,. A machinist is one who is called on to fix a problem with a part or to create a new one using metal working, plastic, or in some cases, wood.

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Theory

Akhil Nair said. 14 January 2017 at 03:30. Post a Comment. Blog Archive. Machinist - 2nd Semester - Module: 1 - Slotting. Fitter ( फिटर ) Machinist ( मशिनिस्ट ). Search This Blog. Download FREE e-Books. Download JOB e-Books. Download SELF HELP e-Books. CNC Question Answers. Machinist Grinder First Year MCQ. Machinist Grinder Second Year MCQ.

Depending on the company, a machinist can be any or all of the titles listed above.Under the machinist title are other specialty titles that refer to specific skills that may be more highly developed to meet the needs of a particular job position, such as fitter (assembles parts), turning hand, mill hand, and grinder.Role in manufacturing A machinist is usually called upon when a part needs to be produced from a material by cutting. Such a part may be unique or may be needed in the thousands. This could include a machinery part for a production line or anything that can be made from metal or plastic. Producing a part will often require several steps and more than one machine tool. Each machine tool plays a specific role in cutting away excess material. When large numbers of parts are needed, is required to plan the most logical workflow through a series of machines.

Machines are a special computer-driven tool that can machine a large variety of shapes, and whose use in the workflow depends on the part to be machined.CNC machines are becoming the standard due to their speed, precision, flexibility, and reduced downtime while changing jobs. Production runs consisting of large numbers of parts are more cost effective and commonly referred to as in the trade.

Conversely, small production runs are sometimes referred to as or jobbing work.use blueprints and engineering drawings to produce detailed specifications of the part, especially its geometry (shape), then decide on a strategy to make it. Machine tools are then configured by the machinist or toolset and production commences. The machinist works with the quality department to ensure the specifications are maintained in the finished product.

Machinist inspecting a CNC latheLarge commercial organizations often staff machinists on site in a maintenance mode to ensure continuing operations of the production machinery. The labor cost for this role is significantly lower than costs involved with production shutdowns.Additive Machining Additive machining means 3D printing to create industrial components, prototypes, tooling, and end-use production parts. Additive machining comes into its own in the manufacturing of very small intricate parts, which could not be produced through any other manufacturing process. There are several processes in additive manufacturing which include direct metal deposition, electron beam melting, fused filament fabrication, select laser sintering, and variations of each.Materials commonly encountered by machinists A machinist is to metal as a is to wood.

The most common materials that machinists make parts from are, and various of these materials. Other less common materials such as, or are often used as for the most common materials.

Materials that machinists work with occasionally are, and wood products. Rarely, machinists also work with exotic. The term exotic metals is a general term describing out of the ordinary, rare or special purpose metals. A synonym might be space-age.

A list of exotic metals might include, but is not limited to, vanadium, and, as well as special high-temperature metal alloys like or. Very often the meaning of the term suggests the need for specialized handling and/or tooling to machine them effectively.While the foregoing were primarily the materials that a machinist would be cutting, the cutters that the machinist uses must be harder and tougher than the materials to be cut. The materials in the cutters a machinist uses are most commonly, and.Machinists usually work to very small, usually within 0.010' or 0.25 mm (more commonly expressed as ±0.010' (Plus or minus ten-thousandths of an inch) or ±0.13 mm), and sometimes at tolerances as low as 0.0001' (plus or minus one tenth of a thousandth of an inch – or 0.0025 mm) for specialty operations. A machinist deals with all facets of shaping, cutting and some aspects of forming metal, although forming is typically a separate trade. The operations most commonly performed by machinists are,. There are other more specialised operations that a machinist will less frequently be called upon to perform such as, and, to name a few.Tools of the machinist The tools that a machinist is expected to be proficient with fall into 6 broad categories:.

Measuring tools: The measuring tools come in several basic varieties:. Comparison tools such as adjustable and plain,. Direct reading tools such as rules, scales, and,. tools based on screw threads,. tools based on gear movements,.

Electronic measuring tools based on. Many of these are digital versions of their mechanical predecessors, as with a digital. Hand tools: The hand tools are the usual complement of tools found in a complete auto mechanic's set except that auto specialty tools would be absent and some outsized tools would likely be present, such as 1 1/2' (38 mm) open end wrench. Machine tools: The machine tools have undergone a dramatic shift in the last 20 years. Manual machines have given way to computer numerically controlled machines (CNCs). For clarity's sake a categorization based on the historical groupings will be offered. Each of these groupings has been altered by the advent of CNCs and the CNCs meld some groups and blur the lines between others.